Gala Industries Exhibited New Solutions for Pellet Production at NPE 2015
Gala Industries, Inc., a global leading manufacturer of pellet production systems for the plastic industry, unveiled its three new solutions for the production of plastic pellets. The new Model G3 Pelletizer, the new Rotational Valve and the new TUMBLER were, all of them, presented at the NPE 2015 International Plastics Showcase in Orlando Florida.
Gala exhibited its new solutions at its W 5882 booth where current and future customers had the chance to see and touch the machinery as well as interact with the company’s technical and commercial staff.
The exhibited solutions included: New Model G3 Pelletizer: The G3 pelletizer is the physical size of a Model 6 pelletizer yet designed to pelletize double the pellet rate. Gala’s Model 6 Pelletizers are designed for pellet production rates up to 1.800 kg/hr; the Model 7 Pelletizers yield up to 6.000 kg/hr. The G3 bridges that pellet production rate gap between the Model 6 and the Model 7. Production rate for the G3 is from 500 up to 3250 kg/hr. An added benefit of the G3 is it shares many common parts with the Model 6 pelletizer to reduce costs. The G3 is available with manual blade adjustment (MAP), electric blade adjustment (EAC) and spring loaded blade adjustment (SLC). Gala developed the G3 Pelletizer to provide our customers who are operating in this capacity range a lower cost alternative that will provide a higher rate of return on their investment.
New Rotational Valve: The Rotational Valve has a single inlet and multiple outlets. Pellet and fluid slurry flows into a rotating nozzle which directs the slurry to a hopper connected to an outlet. The rotating nozzle is connected to an encoder which indicates to the power control system which hopper is being used. The outlets are connected to different tanks in Gala’s Pellet Conditioning System (PCS). Gala’s PCS consists of multiple tanks that are gravity fed a slurry of pellets and fluid in a sequential pattern. The pellets in this slurry may be tacky and can stick together if the pellets are not kept moving. A pipe manifold controlled with full port ball valves has been used in the past, but pellets sometimes lay stagnant in a line not currently being filled, causing a blockage. Gala engineered the Rotational Valve as a solution this problem.
New TUMBLER: The TUMBLER features an octagon shaped drum equipped with optional mixing blades which creates optimum tumbling/mixing characteristics. The drum speed can be changed from 10 to 50 RPM. There are three (3) row sets of screens with eight screens each, which can be blanked off as necessary depending on the circumstances. The drum is shaft driven by a 4 HP geared motor. Lightweight aluminum housing with easily accessible doors makes for easy cleaning and maintenance. Large door windows and interior lighting allows for easy observation during operation. During preliminary testing rates of up to 4000 lbs /hr were achieved. Electric or manual leveling jack allows for -3º to 3º of tilt to allow for different pellet retention times in the tumbler. Longer retention times allow bagged pellets to return to room temperature before bagging, which eliminates condensation buildup.
Dual blowers can be equipped for removing excess coating powder as well as drying of brittle materials. An air duct internal to the drum increases powder removal and drying capabilities.
Horacio Gutierrez, Export Manager, Gala; Eduardo Gils, AmericaPlast
“The Tumble dryer is a remarkable innovation presented by Gala in this NPE exhibition, as it allows to dry delicate products like fragile materials minimizing the risk of breaking the pellets”, Gala Latin America Manager, Horacio Gutierrez, said.
Gala is a global company with more than 50 years of innovative activities. The company is based in Eagle Rock, Virginia, USA and also counts with international branches in Germany and Thailand.
“ Brazil is a country where we have a strong activity, even under the current recessive scenario , so our expectations in relation to Brazil and the rest of the Latin America countries are really good”, Gutierrez added.
Gala is the world’s leader for underwater pelletizing systems, and getting that position requires a strong commitment to innovation.
According to Horacio Gutierrez, Gala is running an active innovation process. Collaboration with customers and experts from Universities in United States and Europe is the way to be customer focused in order to provide the right solution to every customer.
Gala pelletizing systems are deployed in 82 countries around the world.
For more information about Gala please visit www.gala-industries.com
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